Tag Archives: carbide grinding wheels

The Difference is in the Details

Source: sxc.hu/gallery/nulus

To be the best at what you do, the difference is in the details. Some of those details are personal, like customer service and accurate estimates; some are skills, like certification, experience and knowledge; and some are the components you use to complete a job, like silicon carbide grinding wheels and specialty fasteners. It’s not uncommon to hear someone from an older generation to say, “They don’t make things like they used to.” While that is an accurate statement, it is equally accurate (with some items) to say, “No. They’re made better now.”

Technological advancements have occurred in industries outside of the Internet, computers, and smartphones. There have also been advances in tools and hardware for those whose work requires them to be away from a desk.

 

MAK TW1000 1″ Heavy Duty Impact Wrench

Power tools

From a hammer to a nail gun and from a screwdriver to a drill, power tools revolutionized the construction industry. When those tools could be used without being attached to an extension cord, it was that much better. Imagine the frustration of having a custom made piece of steel that was just a hair too long. Before, it would have to be taken back to the shop for grinding, but now construction sites have grinding wheels on hand to shave pieces to perfection and to smooth rough, welded edges after steel pieces are joined. Those small details save time and improve job quality.

 

 

Specialized screws

When nails were not enough in some instances, somebody came up with the idea to add ridges and make screws. Now fasteners come in all shapes and sizes, each having a different purpose. Security screws keep untrained individuals from tampering with panels or equipment they shouldn’t be, keeping them safe and ensuring that only a qualified worker has access with tools not found at the local hardware store. Wood screws are different than concrete screws, which are different than regular bolts. All fasten, but all do so in different ways. Those details provide a safer product and/or a more lasting hold.

 

AllFlex 302 Stainless Steel Fasteners

Fastening systems

Fastening systems could easily be considered a revolution of their own. There was a time when nobody had to think about how to hang a television on the wall securely or what it would take to keep solar panels on the roof in all kinds of weather conditions. As technology advances, so does the need for specialty hardware. In the case of solar fastening systems, there is a delicate balance between ensuring that a panel stays affixed to a roof during a major wind event and enabling the panel to easily be removed for cleaning or repair without compromising the hold. Additionally, the panels need to be placed at a specific angle on the roof for maximum efficiency. Fastening systems are precise pieces of hardware, and that precision is a detail that makes a difference.

 

Customers may never know the differences available among various pieces of hardware, and they may not concern themselves with the science behind screws, but they know when a job lasts, and they appreciate quality work.

Grinding Wheels for the Right Application

Saitech™ Pipeline Industry

United Abrasives is one of the industry-leading  manufacturers of grinding wheels and cut-off disks in North America. With a plant on the eastern seaboard, and warehouses in Ontario, Canada and Utah, USA, United Abrasives grinding wheels set the standard for reliability and durability for the steel and metal working industry. In the same way that a carpenter relies on their circular saw as an essential part of their tool box, metal workers rely in grinding tools and metal cutting saws which cut, grind and shape metals used in construction and commercial building fabrication.

United Abrasives main manufacturing plant is located in North Windham, Conn. This state of the art manufacturing facility is over 400,000 square ft, and has the capacity to supply products to the entire North American market.

Silicon carbide grinding wheels are used throughout the metal working and commercial construction industry. Metal fabrication is both a science and art, and the iron and steel workers together with the plumbers and pipe fitters rely on metal grinding wheels to complete their tasks. While steel used in building construction is manufactured to specific guidelines, the individual pieces of steel often have to be custom ground on the job site, before they fit together perfectly. Additionally, even when the steel members are perfectly shaped, after they are welded together, the metal welds are cleaned up by grinding off any access, so that the joint is ready for the next steps in the construction process.

C24N Concrete

Silicon carbide grinding wheels are also manufactured to different degrees of hardness. Each wheel has a specific purpose, and depending on the application, one grinding wheel works better than another.

  • Soft bond grinding wheels are designed for softer metals. The wheel is designed so that it doesn’t load up with metal as it’s used. Soft materials, like low carbon ferrous metals, will clog a standard grinding wheel and reduce its effectiveness. The Soft Bond wheel prevents the metal from building up on the grinding wheel’s cutting surface.
  • General purpose cutting wheels are the work horse of the industry. Perfect for harder, high-carbon  steels and pipes, general-purpose  wheels balance their cutting ability with material hardness. These wheels are often used for the pipeline industry.
  • Hard edge wheels wear more slowly, and are designed for even harder alloys and ferrous steel. Hard edge wheels are often used for cutting notches in existing metals, or final fitting structural steel on-site for custom welding applications. Metal workers replace hard edge grinding wheels much less frequently because of their improved durability.

Additionally, other specialty wheels are designed for concrete, and stainless steel work.  Concrete is soft, and cuts quickly, so depending on the tool, concrete cutting blades are often made of stainless steel with diamond cutting edges. Concrete grinding wheels are designed to quickly clear the material without loading up with debris.

Stainless steel cutting wheels are some of the most expensive grinding wheels. Stainless steel’s extreme hardness demands that the grinding wheels be even harder. These grinding wheels are often used as a final surface preparation, or to remove burrs from cut lengths so the stainless steel can be fabricated smoothly.

 

More about grinding wheels:

How to Read a Grinding Wheel Label

The DNA of a Grinding Wheel